Custom Products and Services

Products & Services

Custom Products and Services

Custom Products and ServicesA major strength of James Walker Group companies is their ability and willingness to design, develop and manufacture customised products for all sectors of industry.

We have vast experience of solving customers' individual problems, and possess the technological expertise along with the flexible production facilities required to ensure that a customised product will meet your exact operational specifications.

Bonding

Our custom capabilities include high integrity rubber-to-metal bonding, metal-to-PTFE bonding and metal-to-plastics bonding.  These services are widely used across industry - from offshore and construction applications, to components for medical and defence equipment.

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Casting

We produce precision castings in both polyurethane and nylon materials. This service is widely used in the manufacture of custom components for the food, drink, water and wastewater processing, and offshore industries.

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Elastomer and plastics moulding

Our moulding facilities are world class - matched by the materials development, processing and application skills that customers rely upon when quality is the prime requirement.

We have vast arrays of compression and vacuum presses in the UK and USA that produce precision elastomeric mouldings from the smallest O-ring up to massive seals and other items of 2.2m diameter - and to unlimited diameter using special mould-joining techniques.

With thermoplastics and thermosets, our state-of-the-art injection moulding facilities provide a full service for the custom-production of geometrically complex components for all sectors of industry.

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Elastomeric extruding

Our elastomeric processing facilities include the extrusion of natural and synthetic rubbers using both continuous and batch production methods. We produce solid, hollow and sponge-filled profiles using extrusion techniques.

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Machining and Fabrication

We have dedicated workshops across the world with custom machining facilities for the manufacture and refurbishment of items of industrial plant and equipment. These extensive services cover the machining of engineering plastics, elastomers and composites as well as metals.

In addition, our fabrication shops produce metal frameworks and structures for general industrial application.

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Profile cutting services

Precision profile cutting is a service we provide to industry, based on our laser-cutting facilities in Devon, UK, and our abrasive water-jet cutting cells in Cumbria, UK.

With these state-of-the-art machines, we can swiftly cut any sheet material - from 100mm thick stainless steel and thin foil, to aluminium, titanium and plastics.

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